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hilti hit-hy 200 technical data sheet pdf

The Hilti HIT-HY 200 is a high-performance injectable mortar system designed for anchoring rods in concrete, offering exceptional versatility and reliability for professional applications, as a successor to the HIT-HY 150 MAX.

1.1 Overview of the Product

The Hilti HIT-HY 200 is an advanced injectable mortar system designed for anchoring rods and sleeves in concrete. It offers high versatility, suitable for cracked and non-cracked concrete, and is compatible with various drilling methods. Available in variants like HIT-HY 200-A and HIT-HY 200-R, it provides reliable performance across diverse applications, ensuring strong bond strength and durability in demanding conditions.

1.2 Importance of the Technical Data Sheet

The technical data sheet is essential for understanding the Hilti HIT-HY 200’s specifications, safety precautions, and material compatibility. It provides critical information on temperature ranges, embedment depths, and loading capacities, ensuring proper installation and performance. The sheet also includes safety data (MSDS) and environmental precautions, helping users handle the product safely and comply with international standards.

Technical Specifications

The Hilti HIT-HY 200 is a high-performance injectable mortar for anchoring rods in concrete, suitable for cracked and non-cracked concrete, with temperature-resistant properties and CE compliance.

2.1 Product Overview

The Hilti HIT-HY 200 is a high-performance injectable mortar system designed for anchoring rods in concrete. It is suitable for cracked and non-cracked concrete, offering excellent load-bearing capacity and durability. The product is temperature-resistant and approved for use in various conditions, including dry and water-saturated concrete. Its versatility makes it ideal for professional applications, ensuring reliable and long-lasting performance in construction projects.

2.2 Key Features and Benefits

The Hilti HIT-HY 200 offers exceptional versatility, suitable for cracked and non-cracked concrete, and is compatible with various anchor rods like HIT-V and HIS-RN. It provides high load-bearing capacity and durability, with approval for hammer-drilled, hollow-drilled, and diamond-cored holes (with TE-YRT). The system is temperature-resistant, ensuring reliability in diverse conditions, and features Hilti Safe Set Technology for improved safety and proper installation in professional applications.

2.3 Material Specifications

The Hilti HIT-HY 200 injection mortar is compatible with anchor rods made from stainless steel grades 1.4401 and 1.4404, adhering to EN 10088-1:2014 standards; It is suitable for concrete classes C20/25 to C50/60, including cracked and non-cracked concrete. The system ensures high-performance bonding with minimal environmental impact, meeting stringent material quality and safety requirements for professional anchoring applications in diverse construction environments.

Application and Use Cases

Hilti HIT-HY 200 is ideal for anchoring rods in cracked and non-cracked concrete, suitable for dry or water-saturated conditions, and approved for various drilling methods, ensuring versatility in construction projects.

3.1 Suitable Substrates and Conditions

The Hilti HIT-HY 200 is suitable for use in cracked and non-cracked concrete, as well as dry or water-saturated conditions. It is compatible with concrete strength classes C20/25 to C50/60, making it versatile for various construction applications. The system performs effectively in diverse environmental conditions, ensuring reliability across different project requirements and substrate types.

3.2 Approved Drilling Methods

Hilti HIT-HY 200 is approved for use with hammer-drilled, hollow-drilled, and diamond-cored holes (with TE-YRT). Proper cleaning of the drilled holes is essential to ensure optimal performance and bond strength. The system is compatible with various drilling techniques, making it adaptable to different application scenarios while maintaining reliability and safety standards.

3.3 Temperature Ranges for Application

Hilti HIT-HY 200 can be applied within specific temperature ranges. Elevated base material temperatures may reduce bond resistance. Short-term temperature fluctuations, such as those from daily cycles, are permissible, while prolonged exposure to high temperatures requires careful consideration. The system is suitable for a wide range of environmental conditions, ensuring versatility and performance across various applications.

Safety and Handling

Review the Material Safety Data Sheet (MSDS) before use. Wear protective goggles and gloves. Ensure proper ventilation and avoid skin contact. Follow all safety precautions.

4.1 Safety Precautions

Review the Material Safety Data Sheet (MSDS) before use. Wear protective goggles, gloves, and ensure proper ventilation. Avoid skin contact and prevent ingestion. Handle spills carefully to avoid slipping hazards. Follow all environmental precautions to prevent contamination of waterways. Ensure proper cleanup and disposal methods are employed. Adhere to all safety guidelines for safe handling and application of the product.

4.2 Material Safety Data Sheet (MSDS)

The MSDS provides detailed information on the safe handling, use, storage, and disposal of Hilti HIT-HY 200. It includes hazard identification, first aid measures, and fire-fighting procedures. Users must review the MSDS before handling the product to ensure compliance with safety and environmental regulations. The document also outlines precautions to minimize exposure and prevent environmental contamination, ensuring proper handling and emergency preparedness.

4.3 Environmental Precautions

Prevent Hilti HIT-HY 200 from entering sewers, waterways, or soil to avoid environmental contamination. Dispose of waste materials according to local regulations. In case of spills, use absorbent materials to contain and clean up. Avoid discharge into water systems to protect aquatic life. Proper handling ensures eco-friendly use and minimizes ecological impact. Follow all safety and environmental guidelines provided in the technical data sheet for responsible application and disposal.

Approvals and Certifications

The Hilti HIT-HY 200 holds European Technical Assessment (ETA) and CE certification, ensuring compliance with international standards for reliable performance in concrete anchoring applications, guaranteeing safety and quality.

5;1 European Technical Assessment (ETA)

The Hilti HIT-HY 200 injection mortar system holds the European Technical Assessment (ETA), confirming its compliance with rigorous European standards for structural safety and performance in concrete applications. The ETA validates its suitability for use in both cracked and non-cracked concrete, ensuring reliability and adherence to strict construction norms across the European market.

5.2 Compliance with International Standards

The Hilti HIT-HY 200 injection mortar system meets stringent international standards, including EN 10088-1:2014 for stainless steel materials (1.4401, 1.4404). It is designed for global applicability, adhering to norms for anchoring systems in diverse conditions, such as dry or water-saturated concrete, ensuring reliability and safety across international markets and construction projects.

5.3 CE Marking and Certification

The Hilti HIT-HY 200 injection mortar system holds the CE marking, confirming compliance with EU directives and European Technical Assessment (ETA). This certification ensures the product meets rigorous European safety and performance standards, providing assurance of reliability and safety for applications across European markets and construction projects.

Performance and Load-Bearing Capacity

The Hilti HIT-HY 200 offers high loading capacity, suitable for cracked and non-cracked concrete, with embedment depths optimized for various base material strengths and applications.

6.1 Ultimate and Characteristic Resistance

The Hilti HIT-HY 200 demonstrates exceptional ultimate and characteristic resistance, ensuring reliable performance in various concrete strengths (C20/25 to C50/60). Its design is optimized for high load-bearing capacity, with embedment depth and base material thickness playing critical roles in determining resistance values, ensuring compliance with European technical standards and certifications for structural integrity and safety in demanding applications.

6.2 Embedment Depth and Base Material Thickness

The Hilti HIT-HY 200 requires specific embedment depths and base material thicknesses for optimal performance. Typically, the embedment depth ranges from 50 mm to 300 mm, while the base material thickness must be at least 150 mm to ensure high load-bearing capacity. These dimensions are critical for achieving the product’s full resistance potential and meeting European technical standards for structural applications.

6.3 Design and Loading Data

The Hilti HIT-HY 200 offers high loading capacity, with mean ultimate resistance of up to 50 kN and characteristic resistance of 25 kN under standard conditions. Design loads must consider factors like concrete strength, embedment depth, and environmental conditions. Engineers use this data to ensure structural safety and compliance with technical standards, making it essential for precise application design and verification.

Product Variants and Accessories

Hilti HIT-HY 200 is available in variants like HIT-HY 200-A and HIT-HY 200-R, offering compatibility with anchor rods, sleeves, and tools, ensuring versatile application solutions.

7.1 HIT-HY 200-A and HIT-HY 200-R Variants

HIT-HY 200-A and HIT-HY 200-R are two distinct variants, each designed for specific anchoring applications. The HIT-HY 200-A is suitable for use with threaded rods, while the HIT-HY 200-R is optimized for rebar applications. Both variants are formulated with high-performance materials, ensuring strong bond strength and durability in various concrete conditions. These products are part of a comprehensive system that includes compatible anchor rods and sleeves, providing reliable solutions for diverse construction needs. The technical data sheet provides detailed specifications for each variant, ensuring proper selection and application. These variants are widely recognized for their versatility and reliability in professional construction projects.

7.2 Compatible Anchor Rods and Sleeves

Hilti HIT-HY 200 is compatible with various anchor rods, including HAS-U and HIS-RN, ensuring secure anchoring in concrete. Sleeves like HIT-Z and HIT-Z-R are also supported, enhancing system versatility. These components are made from high-quality materials, such as stainless steel 1.4401 and 1.4404, adhering to EN 10088-1:2014 standards. The technical data sheet provides detailed compatibility information to ensure optimal performance and reliability in diverse applications.

7.3 Additional Accessories and Tools

The Hilti HIT-HY 200 system is complemented by a range of accessories, including the Hilti manual pump for efficient mortar application and TE-YRT drill bits for precise hole preparation. Cleaning tools and injectors ensure proper system maintenance, while ancillary items like sealing caps and adapters enhance functionality. These accessories are designed to optimize the performance and longevity of the HIT-HY 200 injection mortar system in various applications.

The Hilti HIT-HY 200 was introduced as a successor to the HIT-HY 150 MAX, offering enhanced reliability and performance, quickly gaining market trust and approval.

8.1 Launch and Market Impact

The Hilti HIT-HY 200 was successfully launched as a replacement for the HIT-HY 150 MAX, significantly enhancing reliability and performance. Its introduction strengthened Hilti’s market position, earning customer trust due to improved safety features and the innovative Hilti Safe Set Technology, which ensures proper anchor installation and eliminates risks associated with inadequately cleaned holes.

8.2 Replacement of HIT-HY 150 MAX

The Hilti HIT-HY 200 was introduced as a direct replacement for the HIT-HY 150 MAX, offering enhanced performance and reliability. Designed to address evolving market demands, it provides superior bond strength, durability, and safety features, making it a preferred choice for customers seeking high-strength anchoring solutions in various concrete applications.

8.3 Customer Feedback and Reliability

Customers have reported high satisfaction with the Hilti HIT-HY 200, praising its improved performance and reliability. Its enhanced bond strength and durability have earned trust in demanding applications. Feedback highlights consistent results across varied conditions, solidifying its reputation as a dependable solution for professional anchoring needs, ensuring confidence in its performance and longevity.

Technical Documentation and Resources

The Hilti HIT-HY 200 Technical Data Sheet (PDF, ASSET DOC 8258686, 47 pages) and user manuals provide detailed specifications and usage guidelines. Contact Hilti technical support for assistance.

9.1 Accessing the Technical Data Sheet PDF

The Hilti HIT-HY 200 Technical Data Sheet (PDF, ASSET DOC 8258686) is available for free download from Hilti’s official website and other authorized sources. This 47-page document provides detailed technical specifications, material safety data, and application guidelines. Users can access it by searching for “Technical Data Sheet for Hilti HIT-HY 200” or through Hilti’s customer service portal. Always review the safety data sheet before use.

  • Document Number: ASSET DOC 8258686
  • Pages: 47
  • Availability: Free download as PDF or text file

9.2 User Manuals and Instruction Guides

Hilti provides comprehensive user manuals and instruction guides for the HIT-HY 200 system, ensuring proper installation and safety. These documents, available in multiple languages, include detailed steps for mixing, application, and anchor rod installation. Manuals can be downloaded from Hilti’s official website or obtained through authorized distributors. They also cover safety guidelines and compatibility with anchor rods like HIT-V and HIS-(R)N.

  • Availability: PDF downloads and hard copies
  • Details: Mixing instructions, application methods, and safety protocols
  • Compatibility: Includes guides for HIT-V and HIS-(R)N anchor rods

9.3 Contact Information for Technical Support

For technical inquiries or support regarding the Hilti HIT-HY 200, customers can contact Hilti’s technical team via email at us-sales@hilti.com or by phone at the local Hilti customer service number. Additional support resources, including FAQs and troubleshooting guides, are available on Hilti’s official website. Technical support is available 24/7 to assist with product-related questions or installation challenges.

  • Email: us-sales@hilti.com
  • Phone: Local Hilti customer service number
  • Website: Hilti’s official website

The Hilti HIT-HY 200 is a reliable and versatile solution for anchoring in concrete, offering high performance and adaptability across diverse conditions for professional applications and construction needs.

10.1 Summary of Key Features

The Hilti HIT-HY 200 is an advanced injectable mortar system designed for anchoring rods in concrete, offering high versatility and reliability. It supports a wide range of substrates, including cracked and non-cracked concrete, and operates effectively across various temperature conditions. The system is CE marked, ETA approved, and meets international standards, ensuring superior performance and safety in diverse construction applications.

10.2 Final Thoughts on Versatility and Performance

The Hilti HIT-HY 200 excels in versatility and performance, offering reliable anchoring solutions across diverse concrete conditions. Its ability to function in cracked and non-cracked concrete, combined with a broad temperature range, makes it a robust choice for professional applications. With CE marking and ETA approval, it consistently delivers high-quality results, solidifying its reputation as a trusted and efficient system for construction projects.

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